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Steamdry

Industrial Accelerator Act: A boost for low carbon, ‘Made in Europe’ process industries

The European Commission’s new Industrial Accelerator Act (IAA) is a clear signal that Europe intends to couple industrial competitiveness with climate ambition. The proposal aims to strengthen Europe’s manufacturing base, reduce dependence on non‑EU suppliers and scale up clean technologies, especially in energy‑intensive sectors such as steel, chemicals, paper and other process industries. By rewarding low‑carbon, “Made in EU” solutions and streamlining permitting for strategic industrial projects, the IAA seeks to accelerate investments that keep value creation, jobs and know‑how in Europe.

For SteamDry, this policy shift directly echoes our core mission: enabling radically more energy‑ and resource‑efficient drying processes for web‑like materials such as paper, board, tissue and nonwovens. Drying is among the most energy‑consuming steps in these value chains; reducing its energy demand and associated emissions is essential if European manufacturers are to stay both competitive and on track with climate targets. By developing and demonstrating superheated steam drying (SSD) as a high‑efficiency alternative to conventional drying, SteamDry offers exactly the kind of transformative process innovation that the Industrial Accelerator Act is designed to support.

Decarbonising a key industrial bottleneck

In paper and board production, drying can account for a major share of total energy use and CO₂ emissions across the line. Traditional drying systems are often constrained by efficiency limits and fossil energy inputs, making it difficult for mills to significantly cut emissions without compromising productivity or incurring very high costs. At the same time, rising energy prices and stricter climate policies are putting pressure on producers to modernise their assets and improve performance.

SteamDry addresses this bottleneck by advancing superheated steam drying technology that can drastically reduce the energy intensity of drying while maintaining or even improving product quality. By using superheated steam instead of hot air, SSD can recover and reuse heat more effectively, enabling substantial energy savings and lower specific CO₂ emissions. This kind of step‑change in process efficiency directly supports the IAA’s objective to prioritise low‑carbon technologies in energy‑intensive industries and to make European plants leaders in clean production.

Supporting ‘Made in Europe’ industrial competitiveness

The Industrial Accelerator Act places strong emphasis on strengthening European production capacity and rewarding solutions that are developed and manufactured in Europe. For process industries such as pulp and paper, this means that technologies which can be deployed in European mills—improving their cost position and emissions profile—are strategically important. Keeping these industries competitive is not only about avoiding carbon leakage; it is also about safeguarding local employment, regional value chains and industrial know‑how.

SteamDry contributes to this goal by focusing on solutions that can be integrated into existing or new European production lines. By targeting high energy savings and reduced operating costs, SSD has the potential to help mills remain economically viable while meeting increasingly stringent climate and sustainability requirements. This alignment between industrial performance, climate action and European value creation mirrors the core logic of the IAA: public policies and private investments should reinforce each other to build a resilient, future‑proof industrial base in the EU.

Enabling faster deployment through innovation and integration

A key challenge for industrial decarbonisation is not only developing new technologies, but also integrating them into complex production systems with minimal disruption and risk. This is where SteamDry’s broader innovation approach becomes particularly relevant. The project does not focus solely on the drying technology itself; it also works on digital tools, process integration strategies and control concepts that help optimise SSD within real‑world industrial environments.

By supporting smarter, more integrated process control, SteamDry makes it easier for manufacturers to plan, deploy and operate advanced drying systems in practice. This is fully consistent with the Industrial Accelerator Act’s intent to accelerate clean‑tech deployment by reducing barriers, clarifying investment signals and promoting technologies that are ready for industrial‑scale application. In this way, SteamDry serves as a concrete example of how Horizon Europe research can feed into the implementation of broader EU industrial and climate policy.

A role model for clean, resilient process industries

The Industrial Accelerator Act sets out a direction: a more resilient, “Made in Europe” industrial base that leads on low‑carbon production rather than following global trends. SteamDry shows what this can look like in practice for process industries that rely heavily on thermal energy. By combining cutting‑edge drying technology with a strong focus on implementation in real industrial contexts, the project helps create a pathway for mills and manufacturers to cut emissions, lower energy use and remain competitive from Europe, for Europe.

As discussions around the Act continue, projects like SteamDry will be crucial in demonstrating that ambitious climate policies and robust industrial performance can reinforce each other. Superheated steam drying is not just a technical upgrade; it is part of a broader shift towards cleaner, smarter and more resilient process industries that embody the spirit of Europe’s new industrial agenda.

Life Cycle Assessment in the SteamDry Project: Every Step Counts

In the pursuit of more sustainable industrial processes, every step counts—especially when it comes to understanding environmental impact. That principle underpins the SteamDry Project.

One of the key contributors to this effort is José Luis Ares Sainz, a PhD student at the University of Santiago de Compostela. His work centres on applying a robust Life Cycle Assessment (LCA) methodology to evaluate the environmental performance of the steam drying process.

Understanding Life Cycle Assessment (LCA)

Life Cycle Assessment is a structured methodology used to evaluate the environmental impacts associated with all stages of a product or process—from raw material extraction through manufacturing, use, and end-of-life disposal. Defined under ISO 14044, the LCA process is composed of four main steps:

  1. Goal and Scope Definition
    This step involves clearly defining the purpose of the study and the system boundaries. For the SteamDry Project, this includes specifying the functional unit (e.g., one tonne of dried paper) and the scope (e.g., from dryer input to output).
  2. Life Cycle Inventory (LCI)
    This phase collects data on the energy and material flows into and out of the system. It includes mass and energy balances that form the foundation for later analysis.
  3. Life Cycle Impact Assessment (LCIA)
    At this stage, data from the inventory is translated into measurable environmental impacts, such as greenhouse gas emissions, resource use, and pollution indicators.
  4. Interpretation of Results
    The final step is analysing the findings to draw meaningful conclusions and identify opportunities for improving environmental performance.

LCA Within the SteamDry Project

The SteamDry Project integrates LCA as a central component of its assessment framework, particularly within Work Packages 5 and 7. The research team is tasked with developing and applying a comprehensive LCA model tailored to the specific context of superheated steam drying technology. This includes:

  • Performing sensitivity analyses to understand how changes in variables affect the outcomes.
  • Identifying the life cycle stages with the highest environmental impact.
  • Exploring alternatives to address potential sustainability challenges.

In addition to LCA, the project team is also working on dynamic modelling approaches, incorporating real experimental data from the steam drying system. These efforts are complemented by Work Package 10, which focuses on equipment-specific modelling to validate the assumptions and improve the accuracy of the environmental assessment.

A Dual Approach to Sustainability and Viability

One of the core objectives of the SteamDry Project is to demonstrate the potential for up to 100% reduction in carbon dioxide emissions compared to conventional drying technologies. To support this, the project takes a dual approach: combining economic feasibility studies with comprehensive environmental analysis.

By integrating detailed modelling and life cycle thinking, the project provides valuable insights into both the comparative advantages and the limitations of superheated steam drying technology. This dual perspective allows stakeholders to assess not only whether the technology works, but also whether it meets environmental and economic expectations.

By placing Life Cycle Assessment at the core of its development strategy, the SteamDry Project demonstrates how engineering innovation can be aligned with sustainability goals. The ongoing work provides a roadmap for developing and validating cleaner technologies through rigorous scientific analysis, ensuring that each step contributes meaningfully to a more sustainable future.

Charting the Future of Drying: SteamDry’s Vision Roadmap for Superheated Steam Drying (SSD)

As industries across Europe aim to decarbonize and improve energy efficiency, drying processes—particularly in pulp and paper, nonwovens, and wood products—are under increased scrutiny. SteamDry’s latest deliverable, D3.1: Vision Roadmap of SSD Transition, outlines a clear and actionable plan to transform drying technology using superheated steam drying (SSD).

This roadmap is more than a technical document. It’s a long-term strategy that addresses energy efficiency, carbon reduction, system integration, and commercial scalability.

Why Superheated Steam Drying?

Traditional dryers rely on steam-heated contact surfaces or convective hot air—methods that consume vast amounts of energy and emit significant CO₂. SSD introduces a step change by:

  • Circulating and reheating steam in a closed loop, minimizing net energy use.
  • Enabling heat recovery from excess steam for use elsewhere on site.
  • Delivering faster, more uniform drying with improved product quality.
  • Supporting advanced digital monitoring and control through AI-based platforms.

From Lab to Industry: The Roadmap

The SSD roadmap spans from 2024 through the early 2030s, progressing through several phases:

  • Laboratory Research (2024–2025): Focus on steam purification, sealing methods, product quality analysis, and early piloting.
  • Pilot Projects (2025–2026): Pilot dryer development and real-world trials at VTT.
  • Demonstration Phase (2027–2029): Larger-scale trials with industrial partners.
  • Flagship Deployments (2030 onward): Commercial-scale SSD integration in existing and new drying systems.

The roadmap was shaped through collaborative workshops with project partners, blending technical foresight with practical industrial insight.

Five Core Focus Areas

To guide development, the consortium has defined five strategic focus areas:

  1. Dryer Unit Design: Compact, modular, and sealed for safe and efficient steam use.
  2. Process Integration: Smart recovery and reuse of steam energy.
  3. Steam Purification: Clean and stable operation in bio-based environments.
  4. Sealing Technologies: Preventing air leaks to maintain pressure and safety.
  5. Product Quality: Maintaining or improving performance across end uses.

Energy and Environmental Impact

Drying accounts for up to 80% of the energy demand in papermaking. In total, drying energy use in Europe is estimated at:

  • 400 PJ/year for paper and board
  • 1.4–2.2 PJ/year for nonwovens
  • 70–140 PJ/year for wood drying

By replacing legacy drying systems with SSD, the potential for energy savings and emissions reduction is substantial—supporting both climate goals and long-term industrial competitiveness.

What Comes Next?

As SteamDry moves into the pilot phase in 2025, the groundwork laid in this roadmap will inform key decisions, technology selections, and industrial partnerships. The long-term vision is clear: a transition to SSD that delivers measurable benefits in energy efficiency, sustainability, and product quality.

To learn more, download the full roadmap or explore related project updates on our site.

Download Deliverable D3.1

AIT to Present SteamDry Project at NEFI Conference on Decarbonization in the Paper Industry

NEFI Conference 2024

NEFI Conference 2024

The AIT Austrian Institute of Technology will showcase the SteamDry project  at the NEFI Conference, scheduled for October 24-25, 2024, in Vienna, Austria. The presentation will be a part of the NEFI Technology Talk: Decarbonisation of the Paper Industry – Perspectives, Opportunities, and Innovative Solutions, on October 25, 11:30 – 13:00.

AIT’s talk, titled “SteamDry: Innovative Solution for Decarbonizing the Drying Process in the Paper Industry,” will focus on reducing carbon emissions in one of the paper industry’s most energy-intensive stages – the drying process. The NEFI Technology Talk will cover various decarbonization challenges and solutions from industry level to site level and down to the process and component level for decarbonizing the paper sector, which consumes over 348,808 GWh annually in Europe.

Key speakers at this session include:

  • Veronika Wilk (AIT), providing the welcome and introduction.
  • David Kainrath (Austropapier), presenting on Austria’s decarbonization framework for the pulp and paper sector.
  • Sophie Knöttner (AIT), showcasing a decision support tool for decarbonizing energy supply at paper production sites.
  • Gert Pfleger (Norske Skog), presenting on  the Waste-to-Energy Boiler project’s success.
  • Sabrina Dusek (AIT), introducing SteamDry as an innovative solution for decarbonizing the drying process.

About NEFI Conference 2024

NEFI Conference 2024 (NEFI Conference 2024 – NEFI): The 3rd international scientific NEFI Conference2024 takes place in Vienna, Austria, on 24-25 October. It’s a must-attend event for industry, researchers, and government agencies driving the transition to a greener net zero future.

The focus is on Industrial Decarbonisation, cooperation, and transformation, supporting industries on their path toward a sustainable future. Don’t miss the opportunity for networking and collaboration with great experts. Register now!

NEFI+ is the new innovation laboratory of the Climate and Energy Fund’s RTI initiative for the transformation of industry. Important practical research and demonstration projects for a climate neutral industry are being developed in six hubs. The innovation network NEFI – New Energy for Industry (AIT Austrian Institute of Technology, Montanuniversität Leoben, OÖ Energiesparverband and Business Upper Austria) supports the development of the innovation hubs with its infrastructure, expertise and existing networks. Significant funding comes from the two strong industrial federal states of Upper Austria and Styria. The Climate and Energy Fund’s RTI initiative for the transformation of industry is part of the Climate Protection Ministry’s overarching climate and transformation campaign “Transformation of Industry”.