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Drying Tops EU Energy Agenda: What Eurostat’s 2024 Data Means for the SteamDry Project

In May 2026, Eurostat released updated figures on final energy consumption in EU industry, and the message is clear: energy‑intensive sectors like pulp and paper remain central to Europe’s decarbonisation challenge, and opportunity. For the SteamDry project, which targets drastic energy cuts in paper and board drying, these new data strongly confirm that focusing on drying is the right lever at the right time.

Industry’s energy footprint in the EU

In 2024, industry accounted for 23.9% of the EU’s final energy consumption, making it the third‑largest energy user after transport and households. Electricity and natural gas together covered almost two‑thirds of industrial final energy demand (33.3% and 31.9% respectively), while fossil fuels in various forms still represented roughly half of the sector’s total energy use.

Over the past three decades, industrial energy consumption has decreased from 12 795 PJ in 1990 to 8 835 PJ in 2024, a reduction of around 30.9%, driven by efficiency gains and structural changes. At the same time, renewables and biofuels used in industry more than doubled in absolute terms, rising from 497 PJ to 999 PJ between 1990 and 2024, underlining a gradual but steady move towards cleaner energy sources.

Where pulp and paper stands

Eurostat’s disaggregated statistics show that a small group of sectors dominates industrial energy use: chemicals and petrochemicals, non‑metallic minerals, food, beverages and tobacco, paper, pulp and printing, and iron and steel. In 2024, the paper, pulp and printing industry consumed 997 PJ, equal to 12.1% of total final energy use in EU industry, placing it among the top five energy‑using sectors.

For a project like SteamDry, this confirms the strategic importance of focusing on paper and board drying, where relatively modest percentage gains can translate into large absolute energy and emissions reductions. It also aligns the project directly with EU policy attention on energy‑intensive, trade‑exposed industries under the Green Deal, Fit‑for‑55 and REPowerEU initiatives.

Drying: the key hotspot in papermaking

Within pulp and paper production, drying is the single most energy‑intensive process step, typically responsible for the majority of thermal energy demand on a paper machine. Conventional drying relies on large quantities of steam, often generated by burning fossil fuels or biomass, which links mills’ cost structure and carbon footprint directly to fuel and carbon prices.

By targeting the drying section, the SteamDry project is addressing the main energy hotspot in a typical paper mill. This process‑level focus matches the direction of Eurostat’s new industrial energy statistics, which provide more detailed breakdowns by sector and are designed to support precisely such targeted efficiency and fuel‑switching measures.

How SteamDry responds to the EU energy data

SteamDry develops and demonstrates superheated steam drying (SSD) for paper and board, with the goal of cutting energy use in drying by up to 60%, corresponding to around 40% savings across the whole production line. SSD uses a closed loop of superheated steam instead of hot air, enabling nearly complete recovery of latent heat and highly efficient reuse of energy within the process.

This approach directly supports the trends and needs highlighted by Eurostat’s statistics and EU policy:

  • It reduces dependence on natural gas and other fossil fuels for process heat by enabling a more electrified, steam‑based drying concept.
  • It improves overall energy efficiency at mill level, contributing to the long‑term downward trend in industrial energy use while allowing output to grow.
  • It facilitates integration with renewable electricity and advanced heat pumps, aligning with REPowerEU’s call to replace gas, oil and coal with clean energy in industrial processes.

In the long term, SteamDry estimates an energy savings potential of about 127 TWh per year in Europe, equivalent to roughly 6 billion euros in annual energy cost savings for paper and board manufacturers. On a global scale, the potential reaches approximately 870 TWh per year, underscoring the relevance of the technology far beyond the EU market.

A timely signal for mills and policymakers

Eurostat’s 2024 industrial energy data were extracted in May 2026, and the next planned article update is scheduled for May 2027. That timeline overlaps with the SteamDry project, which runs from January 2024 to June 2027 and aims to bring SSD from concept to pilot‑scale demonstration during this period.

If pulp and paper mills use this window to accelerate investment in next‑generation drying and heat‑recovery technologies, the 2027 update of “Final energy consumption in industry, detailed statistics” could be the first to show a visible change in the energy profile of the paper, pulp and printing sector. For the SteamDry consortium, this would be tangible evidence that superheated steam drying is helping turn high‑level EU energy statistics into real‑world progress on efficiency, competitiveness and climate neutrality.

SteamDry showcased Superheated Steam Drying at Pulp & Beyond 2026

SteamDry showcased its superheated steam drying technology at Pulp & Beyond 2026 in Helsinki, where the team engaged with a wide range of stakeholders from the pulp, paper and broader forest‑based bioeconomy industry at stand 5B. Throughout the event, visitors showed strong interest in our solutions to significantly reduce energy consumption and enable CO₂-free drying processes.

Pulp & Beyond 2026 took place at Messukeskus, Helsinki Expo and Convention Centre, with the main exhibition held on 15–16 April 2026 and an international conference day on 14 April. The event once again confirmed its role as the leading Nordic forum for forest‑based bioeconomy, gathering technology providers, mills, researchers, and investors to explore new solutions and business opportunities.​

SteamDry at stand 5B

At stand 5B, the SteamDry team presented how superheated steam drying (SSD) can achieve up to 60% energy savings in the drying process, which corresponds to around 40% energy savings across the entire production line. Discussions with visitors also highlighted growing industry demand for technologies that allow near-complete recovery of latent heat and support the transition toward fully electrified, CO₂ emission-free drying sections in paper and board manufacturing.

SteamDry is designed to support paper and board manufacturers in meeting increasingly increasingly strict climate, energy and competitiveness requirements by combining significantly higher efficiency with low CAPEX and OPEX retrofit options for both existing or new machines. By aligning with EU climate and bioeconomy strategies and key initiatives such as the 2030 Climate Target Plan and REPowerEU, the concept contributes to accelerating the transition away from fossil-based drying while opening new opportunities for technology suppliers.

Highlights from the event

Charting the Future of Drying: SteamDry’s Vision Roadmap for Superheated Steam Drying (SSD)

As industries across Europe aim to decarbonize and improve energy efficiency, drying processes—particularly in pulp and paper, nonwovens, and wood products—are under increased scrutiny. SteamDry’s latest deliverable, D3.1: Vision Roadmap of SSD Transition, outlines a clear and actionable plan to transform drying technology using superheated steam drying (SSD).

This roadmap is more than a technical document. It’s a long-term strategy that addresses energy efficiency, carbon reduction, system integration, and commercial scalability.

Why Superheated Steam Drying?

Traditional dryers rely on steam-heated contact surfaces or convective hot air—methods that consume vast amounts of energy and emit significant CO₂. SSD introduces a step change by:

  • Circulating and reheating steam in a closed loop, minimizing net energy use.
  • Enabling heat recovery from excess steam for use elsewhere on site.
  • Delivering faster, more uniform drying with improved product quality.
  • Supporting advanced digital monitoring and control through AI-based platforms.

From Lab to Industry: The Roadmap

The SSD roadmap spans from 2024 through the early 2030s, progressing through several phases:

  • Laboratory Research (2024–2025): Focus on steam purification, sealing methods, product quality analysis, and early piloting.
  • Pilot Projects (2025–2026): Pilot dryer development and real-world trials at VTT.
  • Demonstration Phase (2027–2029): Larger-scale trials with industrial partners.
  • Flagship Deployments (2030 onward): Commercial-scale SSD integration in existing and new drying systems.

The roadmap was shaped through collaborative workshops with project partners, blending technical foresight with practical industrial insight.

Five Core Focus Areas

To guide development, the consortium has defined five strategic focus areas:

  1. Dryer Unit Design: Compact, modular, and sealed for safe and efficient steam use.
  2. Process Integration: Smart recovery and reuse of steam energy.
  3. Steam Purification: Clean and stable operation in bio-based environments.
  4. Sealing Technologies: Preventing air leaks to maintain pressure and safety.
  5. Product Quality: Maintaining or improving performance across end uses.

Energy and Environmental Impact

Drying accounts for up to 80% of the energy demand in papermaking. In total, drying energy use in Europe is estimated at:

  • 400 PJ/year for paper and board
  • 1.4–2.2 PJ/year for nonwovens
  • 70–140 PJ/year for wood drying

By replacing legacy drying systems with SSD, the potential for energy savings and emissions reduction is substantial—supporting both climate goals and long-term industrial competitiveness.

What Comes Next?

As SteamDry moves into the pilot phase in 2025, the groundwork laid in this roadmap will inform key decisions, technology selections, and industrial partnerships. The long-term vision is clear: a transition to SSD that delivers measurable benefits in energy efficiency, sustainability, and product quality.

To learn more, download the full roadmap or explore related project updates on our site.

Download Deliverable D3.1

Engineering the Future of Drying: Inside SteamDry’s Digital Core

The SteamDry project is pioneering the future of sustainable web material drying in the paper and pulp industry through the implementation of superheated steam drying (SSD). At the heart of this transformation lies a robust and forward-looking IT concept—designed to support simulation, monitoring, optimization, and control of the entire drying process.

Smarter Models for a Greener Industry

SteamDry’s IT concept outlines a comprehensive suite of models, from static and dynamic simulations to advanced drying physics and fouling detection. These models form the foundation for digital twins that replicate real-time operations of dryers, heat exchangers, steam cleaners, and more. The digital twins will enable near real-time optimization, predictive analytics, and anomaly detection.

A Future-Ready Data Infrastructure

A dedicated data platform complements the existing automation systems at VTT’s pilot plant. This platform is equipped to store time-series and asset data, leveraging PostgreSQL with TimescaleDB for high-efficiency logging and retrieval. Modular APIs built on modern protocols like HTTP and MQTT allow seamless integration of sensor data, model outputs, and control recommendations.

From Recommendations to Real-Time Control

SteamDry’s agent-based control algorithms focus on multi-objective optimization—balancing energy consumption, product moisture content, and overall process efficiency. Initially, operators will manually implement suggested setpoints. As the system matures, direct control interfaces may enable autonomous adjustments, closing the loop between digital insights and physical action.

Built on Open Standards, Geared for Flexibility

The IT architecture prioritizes flexibility and interoperability. The use of open-source technologies like Grafana for visualization, Keycloak for identity management, and Docker/Kubernetes for deployment ensures a scalable and adaptable system. APIs follow the OpenAPI and AsyncAPI standards, encouraging collaboration and future expansion.

Digital Twins Driving Sustainability

This IT concept is more than a technical framework—it’s a critical enabler for environmental and economic impact. By coupling digital models with live data and intelligent controls, SteamDry aims to cut energy use, reduce emissions, and support the transition to a circular and decarbonized industry.

What’s Next

As the project advances, the IT concept will evolve. Integration of coupled simulations, advanced user interfaces, and new control strategies are expected to enhance the digital ecosystem. SteamDry continues to push the boundaries of what’s possible in industrial drying through innovation grounded in solid digital infrastructure.