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Steamdry

Introducing the SteamDry Pilot Plant Infographic

When we talk about decarbonising drying, it can be hard to picture what the future actually looks like on a real machine. That’s exactly why we created our new SteamDry Pilot Plant infographic.

The infographic walks you through how we’ve rebuilt the VTT SAMPO pilot machine into a fully fledged Superheated Steam Drying (SSD) line. It shows the complete journey: from how the wet web enters the first hood, to how closed-loop superheated steam dries the sheet, to how waste heat can be recovered and reused in the mill.

At a glance, you can see the key technical parameters:

  • Speed range from low trial speeds up to near-industrial levels
  • Web width suitable for realistic scale-up
  • A long dryer section with two SSD hoods in series
  • High-temperature steam and installed power enabling efficient drying
  • A very wide basis-weight window, from light grades to heavy structures

In parallel, the infographic highlights why SSD is such a strong candidate for low-carbon drying. By circulating and reheating steam in a closed loop, the system offers the potential for significant energy savings and a much higher drying rate than conventional hot-air systems. Because the exhaust is steam, its latent heat can be captured and reused, supporting more circular heat management at mill level.

You’ll also find a clear, step-by-step process flow: how the sheet enters, how the steam is superheated, how it circulates through the hoods, and how an optional IR section can be used for final moisture adjustment. For users of pilot facilities, this gives a concrete picture of what kind of trials are possible and how flexible the line really is.

The infographic also touches on the technical challenges that our team is addressing, such as sealing, steam purity, and thermal durability of fabrics and materials at high temperature. These are exactly the issues that need to be solved to pave the way for full-scale industrial implementations.

Finally, the infographic places the pilot plant in its wider innovation context, as part of a Horizon Europe–funded effort to develop energy-efficient, sustainable drying solutions for fiber-based materials across Europe.

If you’re interested in:

  • Exploring energy and heat-recovery scenarios, or
  • Investigating how superheated steam drying affects product quality,

we’d be happy to discuss what’s possible on the pilot plant.

You can view the full SteamDry Pilot Plant infographic below.

Rebuilding the SteamDry pilot line: from air to superheated steam at VTT

 

The SteamDry consortium has reached a major technical milestone with the rebuild of the Sampo pilot line at VTT in Jyväskylä, converting it from conventional air drying to superheated steam drying (SSD). The upgraded pilot will be the central testbed for demonstrating how SSD can drastically reduce energy use and eliminate direct CO₂ emissions in drying of paper, board, tissue and other web‑like materials.​​

The Sampo pilot line, originally built as a custom foam‑forming machine, now forms the backbone of SteamDry piloting activities. It provides a unique platform for high‑speed trials, wide basis‑weight ranges and tailored experiments with new process concepts, raw materials and chemistries. By rebuilding this existing asset instead of constructing a fully new line, the project accelerates scale‑up while making efficient use of existing infrastructure.​

The rebuild has required a comprehensive engineering and safety workflow, starting with a HAZOP study to systematically identify and mitigate risks in operating the new steam‑based pilot line. Key tasks include process and machine design, selection of new components, and extensive ductwork, sealing and piping design to handle superheated steam conditions; the project is replacing gas burners with electrically heated steam systems, installing new dryers and steam piping, redesigning condensate handling, and upgrading instrumentation and automation to support advanced control and data collection.

Commissioning is planned to start in January 2026, followed by the first SSD trials in February. The spring 2026 campaign will focus on running up and fine‑tuning the process with VTT’s own pilot webs, while autumn 2026 will see trials with press‑dried rolls produced at Valmet’s pilot line in Jyväskylä, allowing partners to test realistic industrial grades under SSD conditions.​

The pilot line is closely linked to laboratory‑scale SSD ovens at both VTT and Wageningen University & Research, which support material screening and detailed temperature‑profile measurements. Together, the lab ovens and the rebuilt Sampo line provide a coherent experimental environment for validating models, optimising drying strategies and generating data for the project’s digital twin and industrial concept development.​​

With the Sampo rebuild now underway, SteamDry is entering a new phase in which modelling results, concept studies and materials research can be tested at pilot scale under realistic operating conditions. The upcoming trials will play a key role in derisking SSD technology, informing industrial retrofits and new‑build concepts, and supporting future investment decisions across the pulp, paper and related process industries.​​